Welding robot daily maintenance and maintenance - Solutions - Huaqiang Electronic Network

LC03-3.3 SOP8 TVS Static Protection 3.3V

I. Inspection and maintenance

1. Wire feeding mechanism. Including whether the wire feed force is normal, whether the wire feed pipe is damaged, and whether there is an abnormal alarm. 2. Is the gas flow normal? 3. Is the torch safety protection system normal? (It is forbidden to turn off the welding gun safety protection work) 4. The water circulation system works normally. 5. Test TCP (recommended to prepare a test program, run after each shift)

2. Week inspection and maintenance

1. Scrub the axes of the robot. 2. Check the accuracy of TCP. 3. Check the oil level of the residue. 4. Check if the zero position of each axis of the robot is accurate. 5. Clean the filter behind the welder tank. 6. Clean the filter at the compressed air inlet. 7. Clean the impurities at the nozzle of the torch to avoid blocking the water circulation. 8. Clean the wire feeding mechanism, including the wire feeding wheel, the pressure wire wheel, and the wire guide tube. 9. Check the hose bundle and guide wire hose for damage and breakage. (It is recommended to remove the entire hose bundle and clean it with compressed air.) 10. Check that the torch safety protection system is normal and that the external emergency stop button is normal.

3. Monthly inspection and maintenance

1. Lubricate each axis of the robot. Among them, 1 to 6 axes are white with lubricating oil. Oil No. 86E006. 2. RP positioner and red grease nipple on the RTS rail with butter. Oil No.: 86K007 3. The blue grease fitting on the RP positioner plus gray conductive grease. Oil No.: 86K004 4. Feeding roller needle roller shaft by adding lubricating oil. (A small amount of butter can be used) 5. Clean the gun device and fill the air motor lubricant. (Normal oil can be used) 6. Clean the control cabinet and welder with compressed air. 7. Check the cooling water level of the welder tank, and replenish the coolant in time (pure water plus a little industrial alcohol) 8. Complete all the items of the weekly inspection in addition to the work of 1-8.

4. The maintenance work of the welding robot is the responsibility of the operator, and the personnel are assigned as follows:

Maintenance records must be added for each maintenance. If the equipment fails, it should be reported to the maintenance in time, and describe in detail the condition of the equipment and the operation before the failure, and actively cooperate with the maintenance personnel to repair, in order to smoothly resume production! The company will conduct random inspections on equipment maintenance. It is recommended that the operator carefully check the condition of the equipment during each shift and record the operation of each equipment.

Robot management regulations

The operator must maintain and maintain the equipment in strict accordance with the maintenance plan, operate in strict accordance with the operating procedures, equipment failure, timely report to the maintenance of the equipment, including the time of the fault, the phenomenon of the fault, and the details of the operator before the fault occurs Operation, so that the maintenance personnel can correct the fault correctly and quickly. (Fully reflecting the fault condition will be beneficial and troubleshooting.