The machine tool industry is the foundation of the manufacturing industry and the cornerstone of China's industrial development. However, this industry is now filled with many ghosts and zombie unrealistic remarks. Many self-professed veteran machine tool professionals jumped out and used various misleading statements to garner the crowd. These remarks are not empirical, but they are extremely deceptive, such as imported machine tools that have been used by myths in the market. In the mouth of these "senior people," all domestic machine tools are not as good as foreign ones. China's machine tools have poor steelmaking technology, poor heat treatment technology, and poor key component technologies. Even if the Chinese assembled the world's first machine tool, no one would buy it.
The statement that “Chinese goods are not as good as people†is comparable to floods and beasts, and in the minds of many melons who do not understand the truth, they have formed the view that “domestic machine tools are far less than imported machine tools.†In fact, this is not the case. To give a simple example, the workshop has been rumored that the five-axis linkage CNC system is sold by foreigners to China. If there is no foreigner's five-axis technology, China will never make any machine tools. However, in fact, domestic companies such as Dalian Guangyang, Shanghai Yankee, Shanghai Tuoba, Shenzhen Haidemeng, Wuhan Huazhong, Guangzhou Guangma, Shenyang Feiyang, Shenyang Blue Sky, and Shaanxi Huatuo all have commercialized 5-axis CNC. system. Among them, a number of systems have withstood the severe test of the market. Beijing's five-axis sculpture system has also entered the mature period, all for their own use, and not for external sales.
At present, some brands of domestically produced machine tools do not suffer from imported machine tools in terms of machining efficiency and machining accuracy. In the mid- to low-end machine tool market, apart from the ability to innovate and design, the same positioning of the machine tools, foreign countries and China are almost at the same level. In terms of price, domestic machine tools have great advantages.
In the eyes of some people, foreign machine tools have fewer failures, and domestic machine tools have many problems. But is this true? Why is there such a situation?
Imported machine tools are generally regarded as the core equipment by users, and are only used for precision machining processes. At the same time, they bear the responsibility of the company's facades. The daily enjoyment is also very good. They live in a constant temperature room to ensure that the machine tool is not affected by thermal deformation, and the surrounding area is excavated. Earthquake-preventing ditch prevents the introduction of vibration waves from other equipment. The operator is the best operator in the company, equipped with jigs and tools for dynamic balancing, the best lubricant and cutting fluid, and the best grade Maintenance level.
The domestically-made machine tools are the “nourishing mothersâ€. What they do is the most tired, bitter, dirty, and enjoy the worst treatment. "Air-conditioning? Do not tease, this worthy of the machine tool also needs to use a constant temperature environment?" Also want to run fast horses, but do not want to give horses graze, is the use of domestic machine tool face logic. Most of the domestic machine tools are in a chaotic environment, parts and tools can be used on the line, perfunctory daily checkpoints, to a new employee, first arrange to the domestic machine tool to practice the hand, the regular large knife overload operation. Dirty environment, lack of maintenance, overload operation, and improper use are the four main reasons leading to the increased failure rate of domestic machine tools.
In such an environment contrast, domestic machine tools obviously have no advantage at all. To exaggerate the point, domestically produced machine tools are based on the worst use environment as a production premise. Look at those imported machine tools that are pampered and have frequent accidents. We should not "enclose" all foreign import machine tools and look at the machine tools produced by domestic companies. Let's take a look at the pit of the imported machine tool from the real news report below.
Search for the following news events, sources.
Shaoxing imported CNC machine tool has hidden safety hazard rate of 19% within one year
In recent years, many companies in Keqiao have quickened the pace of “machine substitution†and imported CNC machine tools have become the first choice in the upgrading of enterprises. However, it is surprising that many imported CNC machines have more or less problems. According to statistics, from the end of July 2015 to the end of this year, the inspection and quarantine bureau of Shaoxing completed a total of 110 batches of imported machine tool inspections. The country of origin or region was mainly China Taiwan, South Korea, Japan, etc. Among them, 21 batches were unqualified, and the failure rate was 19%. .
According to the analysis, the main reasons for the failure of these CNC machine tools include no Chinese description, no Chinese warning signs, or unqualified protection level of the electric control box. In particular, South Korea's imports of numerical control machine tool quality and safety issues the most prominent, in the inspection of the 16 batches of imported CNC machine tools, unqualified 14 batches, batch failure rate as high as 88%. (Source: Shaoxing Inspection and Quarantine Bureau)
Quzhou imported equipment "full physical examination" 8 months to recover the loss of over 4 million US dollars
On September 18th, Zhejiang Kaishan Group imported a number of numerical control screw rotor-type milling machines from the United Kingdom. During the unpacking inspection, the staff of the Quzhou Inspection and Quarantine Bureau found that the number of arrival equipment was different from the packing list provided by UK exporters. The company promptly recovered 220,000 euros in economic losses.
After discovering the problem, the inspector immediately contacted the British side to confirm the situation, and coordinated the import and export sides to sign the "re-delivery agreement" to issue a customs inspection certificate for the customs clearance of the company's replacement equipment and avoid the second payment of customs duties. . "As a result of proper handling, the current replacement equipment has successfully arrived at the company and entered the installation and commissioning stage," said the person in charge of the Zhejiang Kaishan Group.
It is reported that from January to August this year, Luzhou imported a total of 149 batches of mechanical and electrical inspection equipment, with a value of 10.87 million US dollars, 12 unqualified batches, a value of 4.04 million US dollars, and a batch unqualified detection rate of 8.1%. The unqualified detection rate was as high as 37.2%, which saved the company more than 4 million US dollars in economic losses. "Unqualified products mainly include lathes, CNC machine tools, and X-ray application equipment," said Ye Meiyan, director of the Inspection and Supervision Department of Zhangzhou Inspection and Quarantine Bureau. (Source: Ganzhou Daily)
Henan Xinxiang import machine tool is not "normal" work for six months. Is this a strike?
In 2014 (the time was a bit long, but the incident has been delayed until now, it is also a bitter enterprise), Henan Xinxiang Guanghong Machinery Equipment Co., Ltd. and Beijing Delitex Trading Co., Ltd. (hereinafter referred to as Beijing Delight), Hyundai Financial Leasing Co., Ltd. (hereinafter referred to as Hyundai Financing) has signed a supply contract and a financing lease contract. It has purchased 2 CNC machine tools of model F400 produced in South Korea and 2 CNC machine tools of model F500/50, model F650/50. The CNC machine tool has a total of 5 sets of CNC machine tools for the company to expand production and improve product quality.
After the New Year's Day in 2015, according to the agreement, 5 CNC machine tools entered the workshop of Guanghong Machinery. When they are ready to put into production after installation and commissioning, Guanghong Machinery found 3 CNC machine tools, F500/50 CNC machine tools. One of the CNC machine tools with model number F650/50 began to have "acclimatization" performance - it did not meet the accuracy standards agreed in the technical agreement, resulting in the production of products are scrap. It's a pity.
After the appearance of the machine tool, Guanghong Machinery began to report the situation to Beijing Delight to seek solutions. “About March 2015, Guanghong Machinery called me and asked questions about the equipment and needed repairs. I transferred to technical staff. The technicians judged the quality of the four-axis turntable. Modern WIA manufacturers also think so. Let Guanghong Machinery look for manufacturers that produce four-axis machines,†recalled Ji Jiguo, the original sales manager of Beijing Delite.
Subsequently, in the period of up to three months, both the four-axis manufacturer and the technical staff of Beijing Delight still could not “cure†the problems of the three machines. Finally, the four-axis manufacturer established a “military orderâ€. , Clearly stated that the quality of non-self products, until June last year, the technical staff of the modern WIA entered Guanghong Machinery, things have turned a corner.
In July 2015, after a month-long investigation, Hyundai Wia's technicians finally found out the reasons for the failure of three machine tools. By changing the oil cooler temperature from 40 degrees Celsius to 25 degrees Celsius at the time of factory setting, the three machines finally started normal operation. (Source: China Quality News Network)
Therefore, imported machine tools are not necessarily impeccable, and there is no need for myths. Foreigners are also people. The production of machine tools will also fail. Do not blindly believe. On the contrary, domestic machine tools also have good products and should not be killed.
The following is the statistics of the import and export of the machine tool industry in the first half of this year:
In the first half of 2017, the import and export of the machine tool industry was US$11.67 billion, which was an increase of 6.52% compared to the first half of 2016 (hereinafter referred to as the same period). Of which, the import was US$6.548 billion, an increase of 4.13% over the previous year; the export was US$5.123 billion, an increase of 9.73% over the same period of the previous year. The import and export deficit was 1.425 billion U.S. dollars.
1. Imports of metal processing machine tools decreased, and imports of gold machine tools and accessories rose sharply. The industry's 2016 imports fell by double digits in 2016. The growth rate in the first half of 2017 increased to a slight increase in domestic demand. In the first half of the year, metal processing machine tools imported 39,400 units, a total of 3.816 billion U.S. dollars, and the amount decreased by 1.95%. The processing center imported 13,300 units, with 1.445 billion U.S. dollars, and the amount decreased by 3.97%.
2. Exports have turned from declining to growth, and CNC horizontal lathe export has grown rapidly. In 2016, the monthly export of the whole industry decreased year-on-year in 2015. In the first half of 2017, it turned to growth, indicating that the export situation has improved. In the first half of the year, metal processing machine tools exported 1.478 billion U.S. dollars, an increase of 6.94% year-on-year.
In general, the progress of China's machine tool industry is obvious to all. We must know that the ecological environment, research and development, management philosophy, and management level of our country's machine tools are not as good as those of foreign countries. However, under such circumstances, China's machine tool industry is still developing and progressing. Why can't we give domestic machine tool companies more time for tolerance and growth and prove their opportunities to domestic machine tools? I believe that as long as we continue to work hard, one day, our machine tool technology will go beyond foreign countries. The future must belong to China and it belongs to us.
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