Detailed analysis of the three levels of intelligent workshop, smart factory, intelligent manufacturing

Intelligent workshops, smart factories, intelligent manufacturing, three levels, each with different.

Among them, the intelligent workshop and the smart factory belong to the level of the operation, and the intelligent manufacturing belongs to the level of the road. Infinitely endless, the road is endless; the end of the way, the surgery can be endless, but it is difficult to have a qualitative breakthrough. The road is not exhausted, the technique is endless, and it continues, and there will be a qualitative breakthrough.

1, intelligent workshop

The core of the overall level of product production is the core. Focus on improving production management capabilities, improving product quality, improving customer demand-oriented delivery, improving product inspection equipment capabilities, improving safety production capacity, improving production equipment capabilities, improving workshop information construction, improving workshop logistics capabilities, and workshop energy management Improve ability, and other aspects;

Through the network and software management system, the CNC automation equipment (including production equipment, testing equipment, transportation equipment, robots, etc.) is interconnected to achieve the perceived state (customer demand, production status, raw materials, personnel, equipment, production process, environment). Security and other information), real-time data analysis, to achieve automatic decision-making and precise execution of the command of self-organized production of lean management realm of the workshop.

2, smart factory

Focusing on the improvement of the overall level of plant operation management, focusing on product and industry life cycle research, the lean management of the entire supply chain from the customer to the own factory and upstream suppliers through automation and informationization, from satisfaction to excavation, and even Improve sales and market management capabilities to develop and lead customer needs; improve environmental, safety, and health management levels; improve product development;

Improve the production level of the whole factory, improve the management level of internal and external logistics, improve the management level of after-sales service, improve the management level of energy (electricity, water, gas) utilization, etc., and realize the construction of lean factory and complete the big data of the factory through automation and informationization. The system is established and developed, and the lean management of the entire supply chain from the customer to the own factory and upstream suppliers is realized through automation and informationization. This is a smart factory.

3. Intelligent manufacturing

Focusing on improving national competitiveness, focusing on the improvement of industrial management level of the entire manufacturing industry in the global industry and fields, as well as the corresponding national economy components such as agriculture and service industries, combined with smart factories, intelligent services, and big data systems (including hardware and software) Construction) Several aspects to achieve lean management ideology and culture, thus ensuring the sustainable operation of the manufacturing industry, the country's economic development and long-term stability, this is a "smart" manufacturing.

For example, the phenomenon of overcapacity caused by repeated construction and the introduction of backward technology, the technology of market-changing technology did not learn the two empty phenomena that were lost in the market, and the phenomenon that their own brands were bought after low-priced acquisition by foreign brands. ....., and so on, stupid behavior, after smart manufacturing, will not appear.

From the current situation, the examples are as follows:

Intelligent workshop construction is like improving the ability of each soldier to fight alone. To kill each enemy with each bullet, each shell destroys a group of enemies. Each missile destroys a pile of enemies, guns and guns.

Intelligent factory construction is like improving the ability of the troops to cooperate. Enterprises of all sizes and types, large and small, like the army's classes, platoons, companies, battalions, regiments, brigades, divisions, military, and navy, army, air force, and heavenly forces (space forces), need to improve the sea, land, and air Collaborative combat global strike capability.

Intelligent manufacturing is the overall ability to improve the country's military power. Know who to fight for - have a soul; know how to win - have a mind; do zero casualties - good kung fu; achieve the war without the war, turn the enemy into a friend - great wisdom.

China is the only country in the world that has all the industrial categories in the UN industry classification. It has 39 industrial categories, 191 medium categories, and 525 subcategories, thus forming an unparalleled and industry-wide industrial system. Intelligent manufacturing is to inject the soul and wisdom of lean management thought culture into the head of this industrial giant. Otherwise, it is a brain with a variety of software, various nervous systems of sensors and information technology. A variety of automated bones and muscles, though smart and strong, have no great wisdom.

Industry 4.0 is a national strategy that Germany has created for itself. The definition of Germany is such that smart factories focus on product manufacturing, similar to China's smart workshops; smart manufacturing is heavily operational, similar to China's smart factories; because of their country's industry There are not so many systems. Compared with China, like a small factory, you can eat enough if you have a fresh meal. China is different. Just like a comprehensive group company, even if it is dozens of fresh, it may not be able to mix a belly. These obvious ones will not reveal the ugly one by one.

The United States and Japan, as well as other countries, also have different political systems and economic conditions and differences in technological capabilities. Therefore, they cannot be forced to move to China. They can only be used as a reference and cannot be fully emulated. China must establish its own intelligent manufacturing strategy based on its own foundation and characteristics.

From the current situation, we should think like this.

For the intelligent workshop , direct hands-on, the government supports the big policy, and the money is invested (30%-50%). As the starting motor and the catalyst, the engine turns and reacts really depends on the company's own ability, not supervised, winning. Slightly, as long as the results, the stadium is running.

Smart factory construction , while doing the work, the government supports the big policy, investing big money (50%-80%), courage, improve the viability of the enterprise, in case the failure will not die, in case the disability will not be abolished, Control and encourage running.

Intelligent manufacturing construction , direct hands-on foundation, government support big policy, infrastructure construction investment (100%).

Completely reopened education, medical care, housing three mountains. We will fully open the household registration system, the city access system, where to go, where we can go to live, rely on the government, and live on our own. Improve the treatment and status of teachers, especially young and small, middle school teachers and teachers of basic and research majors in universities, wage guarantee teachers, a well-off life standard, and concentrate on teaching and educating people, so that those who love education can feel at ease in education. Education free system package to eat and wear subsidies from kindergarten to post-doctoral, orphans can also read post-doctoral, universal education from kindergarten to high school free admission examination system, vocational education began to differentiate from high school, higher education adopts a system of lenient and strict, Establish a lifelong learning system that allows those who truly love learning to feel at ease.

For the R&D investment of key products for building intelligent manufacturing software systems and hardware configurations, we will directly lay the foundation, the government supports the big policy, the R&D investment and the enterprise funds are completed, and the product development process, quality and fund management are strictly monitored, and “Hanxin” is eliminated. "Events" or other research and development fraud can be classified as crimes in civil law.

Intelligent manufacturing has a long way to go. The government has cultivated a talent base and a technological foundation, and has a long-term vision and a steady walk.

At the same time as the smart workshop strives to achieve, the smart factory has also begun to move steadily, and the foundation for intelligent manufacturing has also begun to lay a foundation. This will continue to be carried out in the next step of the country’s overall strategy. The future China will stand proudly in the world. The forefront.